Our Blogs How to Maintain and Extend the Lifespan of Your Warehouse Trolleys

Date Posted:17 December 2024

By selecting the right Verdex trolley for your tasks and following a regular maintenance schedule, you can maximise productivity and extend the lifespan of your warehouse equipment.

In a warehouse, trolleys are an indispensable tool for moving goods quickly and efficiently. However, over time, these essential pieces of equipment can face wear and tear if not properly maintained. Here’s how to ensure your trolleys last longer and continue contributing to a productive workspace.

1. Regular Cleaning

A clean trolley performs better and lasts longer. Dust, dirt, and debris can clog wheels and joints, making movement more difficult and causing unnecessary strain. After each shift, clean your trolleys thoroughly, focusing on the wheels, axles, and handles. Use a mild detergent and water for basic cleaning, and inspect for signs of corrosion or dirt build-up, especially if used in outdoor or harsh conditions.

2. Lubrication of Moving Parts

Frequent use of trolleys causes friction on moving parts like wheels and axles, which can lead to wear. Lubricating these parts regularly reduces friction, helping them glide smoothly and preventing premature wear. Apply appropriate lubricant to the wheels, axles, and hinges based on the trolley’s material and type. Ensure you're using the correct grease or oil for the job; heavy-duty trolleys require industrial-grade lubricants, while lighter models may only need standard oils.

3. Wheel Inspection and Replacement

The wheels are the most heavily used part of any trolley, so it’s essential to regularly inspect them for signs of damage or excessive wear. Check the tread for any wear patterns, cracks, or chips. Ensure the wheels rotate smoothly without wobbling. If you notice any issues, replace the wheels immediately. Choosing the right type of wheel for your trolley can also prevent premature damage, especially when handling heavy loads. Opt for wheels that are suitable for the floor conditions of your warehouse.

4. Check for Structural Integrity

Inspect the entire trolley frame periodically for signs of bending, cracking, or rust. Overloading a trolley or using it on uneven surfaces can lead to structural damage, which can compromise its functionality and safety. Tighten any loose bolts and check welds for cracks. If the trolley is showing significant wear or damage, consider repairing or replacing it before further use.

5. Store Trolleys Correctly

When not in use, trolleys should be stored properly to avoid unnecessary wear. Avoid leaving trolleys exposed to extreme temperatures, direct sunlight, or harsh weather conditions. If you have limited space, consider stacking trolleys carefully to prevent them from being damaged by heavy items or improper handling.

6. Load Management

To ensure your trolleys remain in top condition, avoid overloading them beyond their rated weight limit. Overloading can lead to damage to the frame, wheels, and structure, as well as increased strain on moving parts. Always check the manufacturer’s weight guidelines and train staff to follow these limits to ensure safety and longevity.

7. Regular Inspections

Set a schedule for routine inspections, ideally at the start of each shift. Look for any new issues that could hinder performance, like broken parts, loose screws, or malfunctioning wheels. Early identification of problems can prevent more serious damage and expensive repairs later. Keep a log of these inspections and repairs to track the health of each trolley.

8. Ensure Proper Handling

Train your team to handle trolleys correctly to avoid unnecessary wear and tear. This includes proper loading techniques, such as distributing weight evenly, and ensuring that items are not dragged across the floor, which can damage both the trolley and the flooring. Encourage staff to use the trolleys for their intended purpose only, reducing the risk of misuse.

9. Repainting and Rust Protection

In environments where trolleys are exposed to moisture or chemicals, rusting can become an issue. Periodically check for signs of rust and consider repainting trolleys to protect the metal surfaces. Use rust-resistant paint or coatings to extend the lifespan of your trolley’s frame. Regular touch-ups can prevent long-term damage caused by corrosion.

10. Upgrade When Necessary

Finally, know when it’s time to replace an old trolley. While maintenance can significantly extend the lifespan of your trolleys, they won't last forever. If repairs become frequent and costly, or if a trolley no longer meets your operational needs, it might be time to upgrade. Newer trolleys are often more efficient and durable, providing a better return on investment in the long term.

Maintaining your warehouse trolleys doesn't have to be complicated. By following these simple steps, you can ensure that your trolleys continue to perform at their best, helping your warehouse run smoothly and safely. Regular cleaning, inspections, and care will prevent unnecessary breakdowns and reduce overall costs, allowing you to focus on maximising efficiency.

In addition to these tips, always choose trolleys that suit the specific needs of your warehouse. By selecting the right Verdex trolley for your tasks and following a regular maintenance schedule, you can maximise productivity and extend the lifespan of your warehouse equipment.